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Lower
Unit Oil Change
Welcome to the step-by-step
guide to changing your outboard's lower unit
oil. This 8-step process is all it takes to
ensure the oil in your lower unit is properly
maintained.
The only tools required are a flat-head screwdriver
and an oil drain pan. The entire process only
takes 10-20 minutes. We recommend you change
your lower unit oil at least once a year depending
on how heavy the usage is of your outboard.
Any brand of oil that meets the specification
of API GL5 SAE 80 or 90 weight will work.
You can find suitable oil at your local marine
dealer or automotive store.
The chart at the end of this guide lists the
approximate amount of oil needed to fill the
lower unit of each model currently offered.
| Step
one

First, be sure your
outboard is in a vertical and upright
position. Locate and identify
the upper and lower Fill &
Drain Plugs. Place an oil drain
pan beneath the outboard. |
| Step
two

Remove the BOTTOM
drain plug first (not the top). Some
oil will begin to trickle out so be
sure your oil drain pan is positioned
correctly to catch the draining oil. |
| Step
three
Next, remove the TOP
drain plug. This will release the
vacuum that exists and allow the oil
to drain freely from the lower
unit. |
| Step
four
Let all of the oil drain
completely from the lower unit
(this will take about 5-10 minutes). |
| Step
five
Once all the oil has completely drained
out it is time to refill the lower
unit. There are several types
of apparatuses available ranging from
squeeze bottles to tubes. One of the
more popular "do-it-yourself"
methods is to use a squeeze bottle.
You can use any brand of lubricant
that has a grade designation of API
GL5 SAE 80 or 90 weight. Make
sure you do not mix different oil
brands or weights.
To refill the lower unit, insert
the bottle/tube into the BOTTOM
drain hole. Then slowly squeeze the
bottle to force the oil into the
lower unit.
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| Step
six

Continue adding oil until
the lubricant is flowing freely
from the top hole and is free from
air bubbles. |
| Step
seven

Keep the bottle/tube in the
bottom plug (or plug the hole with
your finger) and re-install the
TOP plug. This will create a slight
vacuum that will minimize the oil
loss while you reinstall the bottom
plug. |
| Step
eight

Now, QUICKLY remove
the bottle (or your finger) from the
bottom hole and install the drain
plug. It is important to do this
as quickly as possible to minimize
the amount of oil loss. Even though
there is a slight vacuum, there will
still be some loss of oil. Do not
be concerned about losing some oil,
however, if you lose an excessive
amount of oil you will need to go
back and add additional oil. Hand
tighten both the lower and upper drain
plugs and wipe off any oil on
your lower unit. |
WARNING: Running your
outboard without completely filling the
lower unit with oil to the proper level
will cause severe damage to your outboard.
See the comments at the end of this guide
on how to check for the proper oil
level in your lower unit.
Be sure and properly dispose of your
old oil by taking it to an oil recycling
center. Most "quick lube" oil change centers
or auto service stations will accept your
used oil for a nominal fee.
Comments: To check your oil level,
remove the top oil plug, insert a small
piece of wire straight into the top hole
approximately 1 inch and withdraw the
wire. If oil is on the wire the oil level
is correct, if not the unit must be refilled
to the correct level.
To add ("top-off") oil install
the top plug again, remove the bottom
plug and put your oil bottle into the
hole. Remove the top plug to release the
vacuum and add the necessary amount of
oil. Reinstall the top plug, then quickly
reinstall the bottom plug. Check the oil
level once again as described above.
Lower
Unit Oil Needed by Model
|
Model
| Ounces Required |
| 2.5A
& 3.5A
| 3.0
fl oz |
| 3.5B
| 6.0
fl oz |
| 4
(4-stroke)
| 6.6
fl oz |
| 5
(2-stroke)
| 6.6
fl oz |
| 5
(4-stroke)
| 6.6
fl oz |
| 6
(4-stroke)
| 6.6
fl oz |
| 8
| 10.8
fl oz |
| 9.8
| 10.8
fl oz |
| 9.9
(2-stroke)
| 12.5
fl oz |
| 9.9A
(4-stroke)
| 6.8
fl oz |
| 9.9B
(4-stroke)
| 12.5
fl oz |
| 15A
(4-stroke)
| 6.8
fl oz |
| 15B
(4-stroke)
| 12.5
fl oz |
| 18
(2-stroke)
| 12.5
fl oz |
| 18
(4-stroke)
| 12.5
fl oz |
| 25
| 14.5
fl oz |
| 30
| 14.5
fl oz |
| 40D
(3 cyl)
| 16.9
fl oz |
| 50D
(3 cyl)
| 16.9
fl oz |
| MD50A
(TLDI)
| 16.9
fl oz |
| 70C
(3 cyl)
| 30.4
fl oz |
| 90A
| 30.4
fl oz |
| MD90A
(TLDI)
| 30.4
fl oz |
| 115A
| 30.4
fl oz |
| 120A
| 30.4
fl oz |
| 140A
| 30.4
fl oz |
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